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Evidence Guide: AURVTN016 - Repair vehicle body panels using filler

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURVTN016 - Repair vehicle body panels using filler

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to repair body panels using filler

  1. Job requirements are determined from workplace instructions
  2. Manufacturer specifications for body filler application and relevant safety data sheets (SDS) are sourced and interpreted
  3. Materials, including filler, needed for body panel repair are selected and checked for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
  6. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications for body filler application and relevant safety data sheets (SDS) are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials, including filler, needed for body panel repair are selected and checked for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair activities using filler

  1. Paint is removed and damaged panel prepared for filler repair
  2. Damaged panel sections are rectified using panel beating techniques to workplace pre-filler application standard
  3. Body filler is mixed according to manufacturer specifications
  4. Filler is applied to repair panels using approved body filler instructions and equipment according to workplace procedures, body filler manufacturer specifications, and safety and environmental requirements
  5. Repairs are completed to pre-paint condition
Paint is removed and damaged panel prepared for filler repair

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Damaged panel sections are rectified using panel beating techniques to workplace pre-filler application standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Body filler is mixed according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Filler is applied to repair panels using approved body filler instructions and equipment according to workplace procedures, body filler manufacturer specifications, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are completed to pre-paint condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace repair standards and panel is presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace repair standards and panel is presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to repair body panels using filler

  1. Job requirements are determined from workplace instructions
  2. Manufacturer specifications for body filler application and relevant safety data sheets (SDS) are sourced and interpreted
  3. Materials, including filler, needed for body panel repair are selected and checked for quality
  4. Hazards associated with the work are identified and risks are managed
  5. Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability
  6. Work area is prepared and work is planned to minimise waste and use time efficiently
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Manufacturer specifications for body filler application and relevant safety data sheets (SDS) are sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Materials, including filler, needed for body panel repair are selected and checked for quality

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is prepared and work is planned to minimise waste and use time efficiently

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out repair activities using filler

  1. Paint is removed and damaged panel prepared for filler repair
  2. Damaged panel sections are rectified using panel beating techniques to workplace pre-filler application standard
  3. Body filler is mixed according to manufacturer specifications
  4. Filler is applied to repair panels using approved body filler instructions and equipment according to workplace procedures, body filler manufacturer specifications, and safety and environmental requirements
  5. Repairs are completed to pre-paint condition
Paint is removed and damaged panel prepared for filler repair

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Damaged panel sections are rectified using panel beating techniques to workplace pre-filler application standard

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Body filler is mixed according to manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Filler is applied to repair panels using approved body filler instructions and equipment according to workplace procedures, body filler manufacturer specifications, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Repairs are completed to pre-paint condition

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work meets workplace repair standards and panel is presented ready for painting
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  3. Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work meets workplace repair standards and panel is presented ready for painting

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair body panels using filler

1.1 Job requirements are determined from workplace instructions

1.2 Manufacturer specifications for body filler application and relevant safety data sheets (SDS) are sourced and interpreted

1.3 Materials, including filler, needed for body panel repair are selected and checked for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.6 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Carry out repair activities using filler

2.1 Paint is removed and damaged panel prepared for filler repair

2.2 Damaged panel sections are rectified using panel beating techniques to workplace pre-filler application standard

2.3 Body filler is mixed according to manufacturer specifications

2.4 Filler is applied to repair panels using approved body filler instructions and equipment according to workplace procedures, body filler manufacturer specifications, and safety and environmental requirements

2.5 Repairs are completed to pre-paint condition

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace repair standards and panel is presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to repair body panels using filler

1.1 Job requirements are determined from workplace instructions

1.2 Manufacturer specifications for body filler application and relevant safety data sheets (SDS) are sourced and interpreted

1.3 Materials, including filler, needed for body panel repair are selected and checked for quality

1.4 Hazards associated with the work are identified and risks are managed

1.5 Tools and equipment, including personal protective equipment (PPE), are selected and checked for serviceability

1.6 Work area is prepared and work is planned to minimise waste and use time efficiently

2. Carry out repair activities using filler

2.1 Paint is removed and damaged panel prepared for filler repair

2.2 Damaged panel sections are rectified using panel beating techniques to workplace pre-filler application standard

2.3 Body filler is mixed according to manufacturer specifications

2.4 Filler is applied to repair panels using approved body filler instructions and equipment according to workplace procedures, body filler manufacturer specifications, and safety and environmental requirements

2.5 Repairs are completed to pre-paint condition

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace repair standards and panel is presented ready for painting

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

repair body panels on five different vehicles using body filler, including the following repairs:

one dent to a maximum depth of 3 mm

one damaged body panel with minimum dimension of approximately 200mm x 300 mm, including style lines.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to repairing vehicle body panels using filler, including procedures for:

selecting and using personal protective equipment (PPE)

manually handling body panels

using safety data sheets (SDS) for body fillers

using tools and equipment, including dust and fume collection equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials

body filler manufacturer specifications

types of body fillers and application methods and techniques, including:

preparing surface and removing paint

mixing and applying body fillers

correct storage to prevent contamination

weld-on dent pulling systems

pre-paint panel finishing

procedures and requirements for protecting vehicle and components when using filler to repair body panels

procedures for final inspection of body filler repair.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

manually handling body panels

using SDS for body fillers

using tools and equipment, including dust and fume collection equipment

environmental requirements, including procedures for trapping, storing and disposing of waste materials.